Homogenizer

High Pressure Homogenizers & Piston Pumps / Providing single equipment to complete solutions for small and medium scale ice cream producers.

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Homogenizer Design and Manufacturing - Fu Chen Technology

Homogenizer supply since 2015. Fu Chen Technology has been providing ice cream machinery and its processing equipment for the last 30 years with solid reputation.

Ice cream turnkey project design and manufacturing including, 3D modeling machine design, sizing, plant layout, process design, manufacturing, exporting delivery, on-site equipment & piping installation, commissioning, personnel training, start-up assistance and spare parts delivery. As well as providing processing equipment for liquid food products, such as sanitary tanks, mixers, pumps & valves, heat exchangers, homogenizers, pasteurizers, CIP systems, gable-top carton fillers, ultra-clean cup fillers, and much more.

Fu Chen Technology has been delivering ice cream machinery and processing equipment worldwide, both with advanced technology and 30 years of experience, Fu Chen Technology ensures each customer's demands are met.


Homogenizer

HM Series

The high-pressure homogenizers are used to break down the fat globules in a food product, producing stable emulsions with smaller particle size. We offer the ideal solution for small and medium scale process lines (capacity from 600 to 3,000 l/h) up to 250 bar pressure. The machines are designed as simple construction for ready-to-use and low maintenance.

High Pressure Homogenizers & Piston Pumps

The homogenizers are horizontally mounted 3-plunger positive displacement pump with built-in two stage homogenizing valves. Homogenizing pressure is controlled by a manual handwheel. The plungers are made of ceramic with high resistance of abrasion and corrosion.

Constructed to improve the process performance and reduce operating costs, these machines feature mono-block pump, an integrated design of cylinders, pump valves, plunger lubrication and inlet/outlet in one block. The limited number of parts and the simplified construction allow a simple use and maintenance. The design and surface finish of the parts ensure safe sanitary execution for optimized CIP of machine parts that come into contact with the processed product.

Feature

● Two-stage homogenizing valve - to improve the homogenizing effect.
● Hygienic design - separated wet and drive-end parts.
● Splash-lubricated crankcase made in high-quality cast iron.
● One-piece forged pump block - hygienic and durable against cracks.
● Driven movement features a combination of belt and pulley speed reduction for minimum wear and long operating life.
● High efficiency electrical motor.
● Pulsation dampers - to prevent potential pipe hammer and vibration.

Function

● Enhance the viscosity of the product.
● Enhance the stability and the shelf life.
● Improve the texture for smoother mouth feel.
● Decrease the use of additives.
● Keep unchanged color and taste.

Working Principle

First, the product enters the machine through the inlet pipe. The plugers pressurize the product at the homogenizing pressure. The high pressure pushes the product through the small annular gap of the homogenizing device. Then the pressure is transformed into high velocity, generating extreme turbulence and cavitation. This reduces the size of the fat globules and particles in the product. Then the uniform dispersed product exits through the outlet pipe.

Specification

Performances
Pressure (Bar)HM-600HM-1200HM-1500HM-2000HM-3000
1001050 L/h3300 L/h4500 L/h5500 L/h5800 L/h
1501050 L/h2200 L/h3000 L/h3700 L/h4800 L/h
1801050 L/h1800 L/h2500 L/h3000 L/h4000 L/h
200850 L/h1650 L/h2200 L/h2700 L/h3500 L/h
250650 L/h1300 L/h1800 L/h2200 L/h2800 L/h
Specification
Number Of Plungers3
Rated Capacity600 l/h1200 l/h1500 l/h2000 l/h3000 l/h
Motor Power7.5 kW11 kW15 kW18.5 kW22.5 kW
Water Consumption60 l/h90 l/h120 l/h
Weight980 kg1000 kg1035 kg1050 kg1100 kg
Dimensions1020 x 1460 x 1220 mm

Application

Commonly used in dairy products, milk, yogurt, ice cream, butter, etc. As well as food and beverage, such as soymilk, egg products, fruit juices and sauces.

Video

Homogenizer



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